تدريب Shadowing: What is a Run@Rate? Meaning of a Run@Rate! - تعلم التحدث بالإنجليزية عبر الفيديو
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Welcome back to Young Business Professionals.
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This is Felix and I hope you're all fine today.
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This time we would like to explain the meaning of so-called run at weights to all of you.
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We're going to make this video as short as possible in
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order to introduce just the most important facts about run at rates.
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On the very last slide of this presentation I will share some experiences gained in real projects as a project manager.
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So make sure to watch this video until the very end.
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Let's just start.
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What does run at rate stand for?
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A run at rate is a method to determine
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if the installed production process is ready to reach the required production capacity under serial production condition.
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So this is a part of APQP phase 4, the product and process validation phase.
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Just imagine you are running through a project to industrialize a new product.
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The team is designing the product at the beginning, then it installs the required production process,
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and now the process is installed and process trainings are done.
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And finally, it's time to determine if the process is able to achieve the capacity that you initially planned for it.
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If you don't get the big picture about APQP and APQP phases
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and especially phase four and what role does a run and rate play within that process,
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just get back and check my APQP playlist to get a general overview about that.
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We just discussed one case in which a run and rate is typically being performed.
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The main reason is that you're installing completely new tools and production lines
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in order to industrialize a new product and in this case a run-out rate is phase of APQP phase.
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Another reason of when a run-out rate should be performed are also relocations of existing production lines.
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It might be that you are relocating them within the same production hall
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or just from hall to hall or from production plant to production plant.
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to verify if after the relocation everything is still the same and nothing has changed.
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Next to that, also capacity increase projects
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with regard to capacities that have not been confirmed before are also cases that require run-out rates to be performed.
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I'm sure there are a couple of other reasons.
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feel free to post them down below in the comment section.
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That might help also other followers watching these videos.
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Let's talk now about the typical scope of a run rate.
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As already mentioned, the run rate is a production trial that shall confirm a certain capacity of a production line or tour.
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It shall also simulate real production conditions in
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which also spontaneous issues or difficulties might come up such as downtimes caused by technical problems or scrap or similar things.
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It is recommended to perform this trial for several days or shifts with all all the equipments needed.
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The length is depending on your internal guideline in case this is available.
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Alternatively, from the customer requirement.
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So it might be that a run-out rate just takes three hours, but it can also take two days.
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It's all depending on the priority of the producer component and the customer retention on that.
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A typical requirement of VW,
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for instance, is to perform a so-called a full two days of production run.
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So during the run-and-rate, a team of engineers
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is getting down to the shop floor and watching the production
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that is prepared for maximum capacity output carefully in order to understand if the capacity can be met
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or there are any issues that still should be solved.
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If you run through the run rate, make sure you check all single processes and don't miss anyone.
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Don't underestimate to cross-check your supply chain as well.
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This should be anyway done making the supplier ready with the supplier PIPAP procedure.
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But it's always the case that your people are underestimating the supply chain and sub-suppliers and their capacities.
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Be aware that customers are often willing to join run-in rates.
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Alternatively, they insist on performing the run-in rate during their presence.
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And during the run-in rate, of course, you are recording OK parts.
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You're recording an OK parts, as well as down times and scrap to identify
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and understand the real capacity of the line or tool considering also these downtimes.
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At the end of the day, the customer or your internal team decides
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if the line is fulfilling the capacity requirement so production can be released or if there are any deviations to be solved, so it's just a limited release,
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or if it can't be released at all.
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Well, what else is important?
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So this is the last slide.
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Let me just try to give you some insights out of real experience of typical problems
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or issues that are showing up during a run and rate.
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First of all, I would recommend to do internal trials always before, especially if you are in front of a customer run and rate.
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Make sure you perform internal trials up front in order to
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have one more lessons learned loop before the customer is showing up.
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This will make sure to be one step ahead in the real running rate that counts.
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It's not the target to hide problems or things like that, but you should simply be ready at the required time
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as a failed run rate is just causing another required follow up that will take again time,
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the time of all your team and again the resources of all the project team.
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Next point is that you should really make sure that your suppliers are ready
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and that your supplied components have been checked before sufficiently.
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So perform a run-and-rate with all your sub suppliers
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and make sure you have sufficient stock for supplied parts available for the run-and-rate.
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Sounds pretty stupid, but it often happens that during the project,
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you are having several build level of parts
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and then at the run-it rate the team believes to have all the parts in stock
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but due to the fact
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that they are probably from several build levels finally you're ending
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up in the run-it rate with a shortage of supplied components
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and this is really one of the poorest thing
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that might happen to you you know next to
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that use the chance to check also logistics inbound
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and outbound use serial packaging concepts in order to simulate the
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process from a to z it's better to identify a potential problem now than later on be aware
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that a run rate can be a fall through criteria for people for the ppap
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so if capacity is not met you will never achieve a ppap note one
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or a green release you will always remain in limited status
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and last but not least be prepared and ready for the running rate
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but do not fake things or data that doesn't help you at all
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if there are problems
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that are just showing up in the last second just introduce them to the customer even though it's late already Sometimes,
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although the customer may help to convince the internal management of the supplier to implement certain actions
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that are improving the process and the product quality on the long run.
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Okay, well, that was my short video about running rates.
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Thanks to all of you for watching this video until the end.
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I hope you enjoyed it.
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I'm looking forward for your likes and your feedback below the video.
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Please do me a favor
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and subscribe to the channel to not miss further updates please
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feel free to join our Facebook community as well you will find the link down below.
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Have a great day!
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المفردات وملاحظات التحدث لهذا الدرس
هذا الدرس في المحادثة بمستوى C1 مبني على الفيديو “What is a Run@Rate? Meaning of a Run@Rate!”. أكثر الكلمات تكرارًا في الفيديو: rate, production, capacity, process, customer. يحتوي هذا الفيديو على 101 جملة و1307 كلمة للتدرب على الترديد. مدة الكلام 9:10. يتكلم المتحدث بسرعة ثابتة، نحو 142 كلمة في الدقيقة، وهي سرعة مريحة للترديد. 88% من الكلمات ضمن أكثر 3,000 كلمة شيوعًا في الإنجليزية، ويُستحسن مراجعة الباقي قبل البدء.
أهم المفردات في هذا الفيديو
أصعب 15 كلمة في الفيديو، مع النطق والمعنى:
| الكلمة | النطق | المعنى |
|---|---|---|
| supplier اسم | /səˈplaɪə/ | مُزَوِّد, مُزَوِّدَة |
| downtime اسم | /ˈdaʊnˌtaɪm/ | فترة التعطيل |
| simulate فعل | /ˈsɪm.jə.lət/ | قَلَّدَ |
| underestimate فعل | /ʌndɚˈɛs.tɪ.meɪt/ | اِسْتَخَفَّ, اِسْتَهَانَ |
| criterion اسم | /kɹaɪˈtɪɹ.i.ən/ | مِعْيَار |
| deviation اسم | /ˌdiː.viˈeɪʃən/ | إِنْحِرَاف |
| guideline اسم | /ˈɡaɪdˌlaɪn/ | تَوْجِيهَات |
| follower اسم | /ˈfɒləʊə(ɹ)/ | تَابِع |
| playlist اسم | /ˈpleɪˌlɪst/ | قَائِمَةُ التَّشْغِيلِ |
| validation اسم | /ˌvæl.əˈdeɪ.ʃən/ | التأكيد على الفاعلية |
| retention اسم | /ɹɪˈtɛnʃən/ | حِفْظ |
| logistics اسم | /ləˈd͡ʒɪstɪks/ | سَوْقِيَّات, لُوجِسْتِيَّة |
| fulfill فعل | /fʊlˈfɪl/ | أَوْفَى, أَدَّى |
| verify فعل | /ˈvɛɹɪfaɪ/ | أَكَّدَ |
| shortage اسم | /ˈʃɔː(ɹ)tɪd͡ʒ/ | عَجْز |
الأفعال المركبة التي ستسمعها
| الكلمة | المعنى |
|---|---|
| run out فعل | نَفِدَ |
| come up فعل | طَلَعَ |
القواعد في هذا الفيديو
أكثر التراكيب التي يستخدمها المتحدث، مع العبارات نفسها من الفيديو:
| التركيب | في الفيديو |
|---|---|
| المبني للمجهول be + اسم المفعول — التركيز على ما يحدث لا على من يفعله | is installed · being performed · should be performed |
| المضارع التام have/has + اسم المفعول — حدث ماضٍ ما زال له أثر الآن | has changed · have not been confirmed · have been checked |
نطق يحتاج إلى انتباه
يستخدم المتحدث 12 من الصيغ المختصرة، مثل you're, don't, I'm. انطقها بصيغتها القصيرة كما تسمعها.
- أصوات “sh” و“zh”: relocation /ˌɹiːləʊˈkeɪʃən/, deviation /ˌdiː.viˈeɪʃən/, validation /ˌvæl.əˈdeɪ.ʃən/, sufficiently /səˈfɪʃəntli/, retention /ɹɪˈtɛnʃən/
- الكلمات الطويلة — انتبه لموضع النبر: industrialize /ɪnˈdʌstɹiəlaɪz/, relocation /ˌɹiːləʊˈkeɪʃən/, underestimate /ʌndɚˈɛs.tɪ.meɪt/, alternatively /ɔlˈtɝ.nə.tɪv.li/, criterion /kɹaɪˈtɪɹ.i.ən/
أصوات يجدها متحدثو العربية صعبة:
- /p/ — ليس /b/: انطقه مع نفخة هواء: supplier /səˈplaɪə/, scrap /ˈskɹæp/, playlist /ˈpleɪˌlɪst/, spontaneous /spɑnˈteɪ.ni.əs/
- /v/ — ليس /f/: مع اهتزاز الأوتار الصوتية: alternatively /ɔlˈtɝ.nə.tɪv.li/, deviation /ˌdiː.viˈeɪʃən/, validation /ˌvæl.əˈdeɪ.ʃən/, verify /ˈvɛɹɪfaɪ/
- تتابع الصوامت — لا تضف حركة بينها: industrialize /ɪnˈdʌstɹiəlaɪz/, scrap /ˈskɹæp/, criterion /kɹaɪˈtɪɹ.i.ən/, inbound /ˈɪnbaʊnd/, outbound /ˈaʊtbaʊnd/
كيف تتدرب بهذا الفيديو
- استمع إلى الفيديو كاملًا مرة واحدة دون أن تتكلم، ودوّن الكلمات التي لا تعرفها.
- ردّد جملة جملة بالسرعة العادية، وكرّر كل جملة حتى يتطابق إيقاعك مع المتحدث.
- سجّل صوتك وقارنه بالأصل، مع الانتباه إلى كلمات مثل supplier, downtime, simulate.
ما هي تقنية التظليل الصوتي؟
التظليل الصوتي (Shadowing) تقنية تعلم لغة مدعومة علمياً، طُورت أصلاً لتدريب المترجمين الفوريين المحترفين. الطريقة بسيطة لكنها قوية: تستمع لصوت إنجليزي أصلي وتكرره فوراً بصوت عالٍ — كظل يتبع المتحدث بتأخير 1-2 ثانية. تُظهر الأبحاث تحسناً كبيراً في دقة النطق والتنغيم والإيقاع وربط الأصوات والاستماع والطلاقة.