쉐도잉 연습: What is PPAP (Production Part Approval Process)? 🔩 | Opexity - 영상으로 영어 말하기 배우기
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Music
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If you had the opportunity to see what the automotive supply chain looks like, you would notice that suppliers come from all over the globe.
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Every car, every model is composed of components produced in factories around the world.
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Rapid technological progress and globalization has made it possible for the OEM, in other words, the original equipment manufacturer,
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to take advantage of very extensive supply chains and to build a wild panel of suppliers.
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But there is always something for something.
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The OEM faces a huge challenge.
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The original equipment manufacturer must ensure that all components delivered to the assembly plants are delivered on time and in stable,
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acceptable quality at the same time.
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And the PPAP procedure is supposed to ensure this.
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TPAP is the production part approval process used in the automotive industry that originates from the QS 9000 American Quality Standard.
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This is a set of requirements that must be met by the supplier and presented to the customer before starting serial production.
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The standard procedure consists of 18 elements.
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The main aim of the procedure is to provide the customer with the required documentation
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and parts to confirm the production capability of the supplier.
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PPAP is therefore a perfect tool for ensuring the quality and quantity of the parts supplied from such a wide supply chain.
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It will not be a lie if I say
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that producing for the automotive industry is often the top dream of many suppliers.
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You will ask why?
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It stems from the fact
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that producing for the automotive industry means a fixed volume of orders for a long period of time, hence financial stability.
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This also means gaining both good reputation and prestige.
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Would you like to include the information that you had worked for Mercedes, Audi, or Porsche in your CV?
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Exactly.
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Similarly, companies want to have their portfolio filled with information about their cooperating with clients recognized worldwide.
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In order to achieve this, you have to deliver to them, and in order to deliver, you have to prove that you are a trusted supplier,
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and we will do this through the PPAP procedure.
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PPAP allows for verifying whether the supplier is able to manufacture a given part at the required quality level.
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You must know that PPAP has been defined in order to correctly understand the customer requirements
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and the requirements set out by the design data and to ensure
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that suppliers' production processes allow for manufacturing a product that meets the customer's quality and quantity requirements on a continuous basis.
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The PPAP process is a requirement directed towards the suppliers of internal and external production materials,
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mass production, and service parts.
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It is carried out in order to obtain proof that all customers design requirements,
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specifications, and other needs are properly understood by the organization.
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The production process allows for manufacturing a product that meets these requirements.
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Remember that the supplier is obliged to obtain full product approval at all times in the event
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that the supplier wants to deliver a new product, example, a specific part, material,
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or color not previously delivered by the supplier to the customer.
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It is necessary to correct any non-conformities observed during an earlier PPAP submission.
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The product has been modified as a result of an engineering change,
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example, and design records, specifications, or materials.
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If one of the above mentioned situations has occurred in your plant, it is high time to start the PPAP procedure.
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Are you ready to receive more details?
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To begin with, the PPAP procedure is one of the activities defined within the APQP methodology.
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Do you remember what phase PPAP is part of?
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Think for a while.
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Well done.
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In the product and process validation phase, here we will start the production trial run from which the items samples for approval will come from.
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If you want to submit the product to the customer for approval, it must be manufactured at the target location using serial tools,
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materials, processes, settings, and measuring instruments as well as regular line staff.
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Remember, this is very important.
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A product submitted for approval must be taken from a significant production run.
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Such production should last between one hour and one shift's production, and the quantity should be a minimum of 300 items.
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However, the customer may have specific requirements in this respect.
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In addition, the product process components from every individual process making up a supplied multi-processed component must be approved.
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e.g. multi-chambered housing, injection molds, etc. and representative parts have to be tested.
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All 18 elements itemized on the PPAP checklist must be fulfilled
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and made available to the the customer for inspection if they have application.
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But not all items relate to all products or all suppliers.
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Such a requirement is the approval of a color and visual aspects.
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So if you manufacture parts without any visual requirements, such as color, gloss, or surface grain,
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this item will not have any application in your case.
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Noncompliance with one of the PPAP requirements will be the reason for product rejection,
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process and documentation disapproval, and if the supplier is not able to meet the specified requirements,
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he or she must immediately contact the customer in order to determine the further course of action and agree on corrective actions.
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실생활 시나리오: 자동차 공급망의 품질 보증 프로세스
자동차 산업에서 전 세계 공급업체들이 부품을 생산하고, OEM이 이를 조립하는 과정은 매우 복잡합니다. 이때 공급업체가 안정적인 품질과 수량을 보장하기 위해 따르는 PPAP(Production Part Approval Process)에 대해 설명하는 동영상이 있습니다. 이 대화는 전문적인 비즈니스 상황에서 중요한 프로세스를 설명하는 예로, 영어로 기술적인 내용을 전달할 때 필요한 명확한 표현과 논리적인 구조를 보여줍니다.
유용한 구문과 연어
- fixed volume of orders: "고정된 주문량"으로, 자동차 산업에서 장기적인 계약을 의미합니다. 예: "Producing for the automotive industry means a fixed volume of orders."
- corrective actions: "교정 조치"로, 문제 발생 시 조치할 방안을 말합니다. 예: "Agree on corrective actions with the customer."
- significant production run: "상당한 양의 생산"으로, PPAP 승인을 위한 샘플 제작 시 필요한 조건입니다. 예: "A product must be taken from a significant production run."
- non-conformities observed: "발견된 불일치 사항"으로, 품질 검사에서 발견된 문제점을 나타냅니다. 예: "Correct any non-conformities observed during PPAP submission."
당신의 쉐도잉 챌린지
영어 발음 교정과 흐름을 연습하기 위해 쉐도잉(shadowing)을 시도해 보세요. 동영상에서 "The PPAP procedure is supposed to ensure this!"라는 구문을 찾아 다음 단계로 연습하세요:
- 원본을 2-3번 듣고, 발음과 강세, 억양을 주의 깊게 관찰합니다.
- 1초 지연시키고 따라말하며, shadow speech 기술을 사용해 입 모양과 발음을 정확히 모방합니다.
- 녹음하여 원본과 비교해 보고, "procedure", "ensure"와 같은 단어의 발음이 정확한지 확인합니다.
이 과정을 통해 영어 쉐도잉 실력을 키우고, 전문적인 내용도 자연스럽게 말할 수 있게 됩니다. 특히 "shadowspeaks"와 같은 방법을 사용하면 더 효과적입니다. 매일 5분씩 연습하면 빠르게 발전할 수 있습니다!
이 영상의 문법
화자가 가장 많이 쓰는 문형을 영상 속 실제 표현과 함께 정리했습니다.
| 문형 | 영상 속 표현 |
|---|---|
| 수동태 be + 과거분사 — 누가 하는지보다 무슨 일이 일어나는지에 초점 | is composed · are delivered · must be met |
| 현재완료 have/has + 과거분사 — 과거의 일이 지금도 관련이 있을 때 | has made · has been defined · has been modified |
쉐도잉이란? 영어 실력을 빠르게 키우는 과학적 방법
쉐도잉(Shadowing)은 원래 전문 통역사 훈련을 위해 개발된 언어 학습 기법으로, 다언어 학자인 Dr. Alexander Arguelles에 의해 대중화된 방법입니다. 핵심 원리는 간단하지만 매우 강력합니다: 원어민의 영어를 들으면서 1~2초의 짧은 지연으로 즉시 소리 내어 따라 말하는 것——마치 '그림자(shadow)'처럼 화자를 따라가는 것입니다. 문법 공부나 수동적인 청취와 달리, 쉐도잉은 뇌와 입 근육이 동시에 실시간으로 영어를 처리하고 재현하도록 훈련합니다. 연구에 따르면 이 방법은 발음 정확도, 억양, 리듬, 연음, 청취력, 말하기 유창성을 크게 향상시킵니다. IELTS 스피킹 준비와 자연스러운 영어 소통을 원하는 분들에게 특히 효과적입니다.