Pratica di Shadowing: APQP Phase 4 - Product & Process validation phase - Impara a parlare inglese con i video
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Welcome to Young Business Professionals.
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I'm Felix and I hope you are all fine today.
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We are taking a look today on APQP Phase 4, the Product and Process Validation Phase.
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This is already the fifth video of our APQP Playlist.
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This video will take you on a 10 minutes tour through this project phase.
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Make sure you're watching this until the end as we releasing
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important lessons learned of phase four at the end of the video.
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If you're interested in increasing your automotive knowledge, please feel to subscribe to my channel and like the video.
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You might also check out our Facebook page through
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which we would like to create a community that shall support each other growing everybody's knowledge.
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What is the purpose of the product and process validation phase?
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During that phase of the project, the pre-serial production is taking place.
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Production equipment and board components are being released through PPAP approvals and run-it rates at sub-suppliers.
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The pre-serial products are used for process validation tests.
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After that, these results are shared with the customer as a part of the PPAP documentation.
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Now, let's take a more detailed look on all single working packages that can be a part of APQB Phase 4.
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The product and process validation phase may be splitted into the following working packages.
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Tracking and approval of production equipment, approval of board components, process validation,
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product trainings, finalization of quality planning,
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approval of production and run at weights and a sampling according to PPAP
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or EMPB standard and finally a quality gate review of phase 4.
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Tracking and approval of production equipment.
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The status tracking process is of course already started in phase 3 of the project
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but it is continued in phase 4 as well.
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Nominated suppliers are monitored frequently in order to check the timing status of the production equipment.
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The target is to approve the equipment as soon as possible as the requirements
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that were given in specification sheets can be proven.
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Often a preliminary approval of the equipment is happening at the location of the supplier.
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Later a final approval in the production plant is taking place.
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Approval of board components.
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In parallel a similar process will be performed for the board components.
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Suppliers will be monitored as well.
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The supplier APQB process is being tracked.
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The supplier is providing the documentation on the customer as soon
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as requirements for the components can be proven under serial production conditions.
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For important components, a production approval and a round rate at the supplier may take place.
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It is common that also preliminary or conditional approved components will be used for pre-serial production in this phase.
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Process validation.
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As soon as the product and the equipment is achieving a certain readiness, the process validation may start.
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All tools should be approved and or at least no major changes should be performed anymore at the equipment.
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In addition, the team that assembles the components for validation should be trained.
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Components will be produced and provided for the test.
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This test plan is based on the design validation plan that was defined and performed already in phase two of the project.
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Sometimes tests can be skipped or shortened as they have been performed already in the product design phase.
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The duration of the test is depending on the specification
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and is the overall target to prove that the product requirements can be achieved
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or can be reached while simulating real situation through these tests.
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Typical tests can be temperature cycle tests, vibration tests, functional tests or durability tests.
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To perform product trainings according to the training plan.
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In phase 3 of the project a training plan for product and process trainings was defined.
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Trainings for a production team such as operators or shift leaders according to created work instructions should be done.
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As well as the logistic team should be trained according to the packaging instructions and further specifications.
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The quality team needs to be instructed according to the control plan and the test plan.
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Introductions into new test equipment needs to be given.
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it's important that all team members
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that are in touch with the product understand its main functions
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and the drawing as well as the special characteristics of the
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product finalization of quality planning within project phase 4 the quality planning process will be closed
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and all planned test equipment and method will be applied
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so procured test equipments are are being installed and first tests are being performed during the pre-seal production.
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Short-term capability studies can be performed and a special focus on fulfillment of special characteristics should be given.
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In addition, the measurement system analysis can be started for new test equipment.
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The target is to check if identified error pattern can be identified correctly with procured test equipment.
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In addition, the control plan is being finalized for the level of the serial production.
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Approval of production and run and wait.
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Once all adjustments of the production equipment are closed in order to reach the product requirements on a repeatable level,
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the time of the full production approval is getting closer.
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At this juncture, not just the cycle times of all production depths are compared versus the planned and calculated values,
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but also it is checked if all requirements can be met.
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If this is the case, the product can be produced at planned cost and also planned capacities,
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which have been promised to the customer previously can be kept.
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In order to reach the production approval, often a so-called run-at rate will be performed.
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The run-at rate is a final trial run at which the production at serial conditions is being simulated.
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It is recommended to perform a production trial that takes several days
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or at least a few shifts on all new equipments in order to identify downtimes,
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scrap, and NOK parts, as well as OK components output.
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The result of the run-and-rate is the statement if a production approval can be declared or not.
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Sometimes this is being performed in presence of the customer.
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Sampling according to PPAP or EMPP.
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Once the serial production process is installed and approved, the team can proceed with the sampling of the product.
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This is the approval that all product requirements can be achieved permanently with the installed production process.
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In order to reach that a bunch of documentation will be submitted to the customer.
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The scope of this documentation package is depending on agreements that have been made before.
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If the project has a smaller scope, typically the documentation package requires less information.
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The sampling can be performed according to different standards such as the VDA standard or the IAG standard.
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We will provide you further details about these different sampling levels in further videos on that channel.
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After received up the documentation from the customer it is basically his job to provide a feedback on
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that and this is to be done in phase 5 of the project.
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Quality gate phase 4.
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Once all these activities are done the project manager has the
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pleasure to present the progress of the process phase to the management and top management of the company.
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That may then decide, based on the recommendation of the project manager, to release APQB phase 4 and to move on with phase 5.
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During such a gate review, the project manager is presenting which activities have been performed and if they have been closed in time.
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In case there are still actions unfulfilled, this is the right time and place for the manager to escalate
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that to the management and ask for special attention and support of the management team.
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In such a case the team may of course also decide not to release the phase.
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Anyhow in case they release the phase the team is proceeding with activities of the next one.
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Important learnings of phase 4 are the following.
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In general high efforts are required in order to reach the approval and sampling timing.
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The reason therefore is typically that a lot of small adjustments need to be performed in a very short time.
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The team can prevent these things by giving the highest possible attention within phases one and two,
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three of the project.
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As more efforts it's spending before, as better it is prepared for the critical phase right now.
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The team is focused to reach a defined target date for the sampling,
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as with approval of the sampling documentation invoices for the production equipment can be raised to the customer.
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And of course also the sampling date is important to be kept for the customer.
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Another important fact is that all sampling requirements should be clarified as early as possible in the project.
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It is definitely too late to clarify them within phase 4.
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They should be discussed and fixed already in phase 0 or 1 of the project.
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Otherwise it may occur that massive changes of the project efforts are a result of insufficient clarification.
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Well, that was my short video about APQP Phase 4.
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Thanks to all of you for watching this video until the end.
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I hope you enjoyed the video.
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I'm looking forward for your likes and your feedback below.
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Please subscribe to the channel to not miss further APQP updates.
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Please feel free to join our Facebook community.
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You will find the link below the video.
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Have a great day.
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you
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Vocabolario e note di pronuncia per questa lezione
Questa lezione di conversazione di livello C1 si basa sul video “APQP Phase 4 - Product & Process validation phase”. Le parole che ritornano più spesso: phase, production, test, approval, equipment. Questo video contiene 119 frasi e 1562 parole da ripetere con lo shadowing. Il parlato dura 11:14. Chi parla mantiene un ritmo costante di circa 139 parole al minuto, comodo per lo shadowing. Il 86% delle parole rientra nelle 3.000 più comuni dell’inglese; conviene studiare le altre prima di iniziare.
Vocaboli chiave di questo video
Le 15 parole più avanzate del video, con pronuncia e significato:
| Parola | Pronuncia | Significato |
|---|---|---|
| validation sostantivo | /ˌvæl.əˈdeɪ.ʃən/ | validazione |
| supplier sostantivo | /səˈplaɪə/ | fornitore, fornitrice |
| approve verbo | /əˈpɹuːv/ | approvare |
| specification sostantivo | specificazione, specifica | |
| procure verbo | /pɹəˈkjʊɹ/ | procurare, approvvigionare |
| clarify verbo | /ˈklæɹ.ɪ.faɪ/ | purificare, chiarificare |
| adjustment sostantivo | /əˈd͡ʒʌst.mənt/ | adattamento, inserimento |
| characteristic sostantivo | /ˌkæɹ(ə)ktəˈɹɪstɪk/ | caratteristica |
| subscribe verbo | /səbˈskɹaɪb/ | abbonarsi |
| anyhow avverbio | /ˈɛn.i.haʊ/ | in ogni caso, in ogni modo |
| downtime sostantivo | /ˈdaʊnˌtaɪm/ | tempo di fermo, tempo di riposo |
| durability sostantivo | /dəɹəˈbɪləti/ | durabilità |
| finalize verbo | /ˈfaɪ.nə.laɪz/ | finire, finalizzare |
| fulfilment sostantivo | /fʊlˈfɪl.mənt/ | adempimento, compimento |
| instruct verbo | /ɪnˈstɹʌkt/ | istruire, insegnare |
I phrasal verb che sentirai
| Parola | Significato |
|---|---|
| check out verbo | investigare |
La grammatica di questo video
Le strutture che chi parla usa di più, con le parole esatte del video:
| Struttura | Nel video |
|---|---|
| Forma passiva be + participio passato — conta ciò che accade, non chi lo fa | being released · are shared · may be splitted |
| Present perfect have/has + participio passato — un’azione passata che conta ancora adesso | have been performed · have been promised · have been made |
Pronuncia a cui fare attenzione
Chi parla usa 4 contrazioni e forme ridotte, come I'm, you're. Pronunciale nella forma breve, così come le senti.
- I suoni “sh” e “zh”: validation /ˌvæl.əˈdeɪ.ʃən/, documentation /ˌdɑkjəmɛnˈteɪʃən/, shorten /ˈʃɔɹtn̩/, clarification /ˌklæɹɪfɪˈkeɪʃən/, vibration /vaɪˈbɹeɪʃən/
- Parole lunghe — attenzione all’accento: validation /ˌvæl.əˈdeɪ.ʃən/, documentation /ˌdɑkjəmɛnˈteɪʃən/, characteristic /ˌkæɹ(ə)ktəˈɹɪstɪk/, durability /dəɹəˈbɪləti/, repeatable /ɹɪˈpiːtəbəl/
I suoni difficili per chi parla italiano:
- Consonante finale — senza aggiungere una vocale dopo: approve /əˈpɹuːv/, simulate /ˈsɪm.jə.lət/, adjustment /əˈd͡ʒʌst.mənt/, characteristic /ˌkæɹ(ə)ktəˈɹɪstɪk/, subscribe /səbˈskɹaɪb/
- /æ/ — più aperta della “e”: validation /ˌvæl.əˈdeɪ.ʃən/, clarify /ˈklæɹ.ɪ.faɪ/, characteristic /ˌkæɹ(ə)ktəˈɹɪstɪk/, clarification /ˌklæɹɪfɪˈkeɪʃən/, calculate /ˈkælkjʊleɪt/
Come esercitarsi con questo video
- Ascolta tutto il video una volta senza parlare e annota le parole che non conosci.
- Fai shadowing frase per frase a velocità normale, ripetendo ognuna finché il tuo ritmo coincide con quello di chi parla.
- Registrati e confronta con l’originale, facendo attenzione a parole come validation, supplier, approve.
Cos'è la tecnica dello Shadowing?
Shadowing è una tecnica di apprendimento delle lingue supportata da studi scientifici, originariamente sviluppata per la formazione dei traduttori professionisti e resa popolare dal poliglotta Dr. Alexander Arguelles. Il metodo è semplice ma potente: ascolti un audio in inglese di madrelingua e lo ripeti immediatamente ad alta voce — come un'ombra che segue il parlante con un ritardo di solo 1–2 secondi. A differenza dell'ascolto passivo o degli esercizi di grammatica, lo shadowing costringe il tuo cervello e i muscoli della bocca a elaborare e riprodurre simultaneamente i modelli di discorso reale. La ricerca dimostra che migliora significativamente la precisione della pronuncia, l'intonazione, il ritmo, il discorso connesso, la comprensione dell'ascolto e la fluidità del parlato — rendendolo uno dei metodi più efficaci per la preparazione alla prova di speaking dell'IELTS e per la comunicazione reale in inglese.