Pratique du Shadowing: APQP Phase 4 - Product & Process validation phase - Apprendre l'anglais à l'oral avec la vidéo
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Welcome to Young Business Professionals.
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I'm Felix and I hope you are all fine today.
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We are taking a look today on APQP Phase 4, the Product and Process Validation Phase.
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This is already the fifth video of our APQP Playlist.
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This video will take you on a 10 minutes tour through this project phase.
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Make sure you're watching this until the end as we releasing
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important lessons learned of phase four at the end of the video.
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If you're interested in increasing your automotive knowledge, please feel to subscribe to my channel and like the video.
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You might also check out our Facebook page through
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which we would like to create a community that shall support each other growing everybody's knowledge.
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What is the purpose of the product and process validation phase?
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During that phase of the project, the pre-serial production is taking place.
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Production equipment and board components are being released through PPAP approvals and run-it rates at sub-suppliers.
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The pre-serial products are used for process validation tests.
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After that, these results are shared with the customer as a part of the PPAP documentation.
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Now, let's take a more detailed look on all single working packages that can be a part of APQB Phase 4.
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The product and process validation phase may be splitted into the following working packages.
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Tracking and approval of production equipment, approval of board components, process validation,
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product trainings, finalization of quality planning,
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approval of production and run at weights and a sampling according to PPAP
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or EMPB standard and finally a quality gate review of phase 4.
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Tracking and approval of production equipment.
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The status tracking process is of course already started in phase 3 of the project
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but it is continued in phase 4 as well.
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Nominated suppliers are monitored frequently in order to check the timing status of the production equipment.
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The target is to approve the equipment as soon as possible as the requirements
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that were given in specification sheets can be proven.
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Often a preliminary approval of the equipment is happening at the location of the supplier.
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Later a final approval in the production plant is taking place.
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Approval of board components.
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In parallel a similar process will be performed for the board components.
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Suppliers will be monitored as well.
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The supplier APQB process is being tracked.
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The supplier is providing the documentation on the customer as soon
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as requirements for the components can be proven under serial production conditions.
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For important components, a production approval and a round rate at the supplier may take place.
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It is common that also preliminary or conditional approved components will be used for pre-serial production in this phase.
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Process validation.
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As soon as the product and the equipment is achieving a certain readiness, the process validation may start.
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All tools should be approved and or at least no major changes should be performed anymore at the equipment.
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In addition, the team that assembles the components for validation should be trained.
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Components will be produced and provided for the test.
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This test plan is based on the design validation plan that was defined and performed already in phase two of the project.
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Sometimes tests can be skipped or shortened as they have been performed already in the product design phase.
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The duration of the test is depending on the specification
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and is the overall target to prove that the product requirements can be achieved
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or can be reached while simulating real situation through these tests.
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Typical tests can be temperature cycle tests, vibration tests, functional tests or durability tests.
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To perform product trainings according to the training plan.
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In phase 3 of the project a training plan for product and process trainings was defined.
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Trainings for a production team such as operators or shift leaders according to created work instructions should be done.
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As well as the logistic team should be trained according to the packaging instructions and further specifications.
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The quality team needs to be instructed according to the control plan and the test plan.
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Introductions into new test equipment needs to be given.
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it's important that all team members
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that are in touch with the product understand its main functions
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and the drawing as well as the special characteristics of the
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product finalization of quality planning within project phase 4 the quality planning process will be closed
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and all planned test equipment and method will be applied
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so procured test equipments are are being installed and first tests are being performed during the pre-seal production.
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Short-term capability studies can be performed and a special focus on fulfillment of special characteristics should be given.
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In addition, the measurement system analysis can be started for new test equipment.
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The target is to check if identified error pattern can be identified correctly with procured test equipment.
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In addition, the control plan is being finalized for the level of the serial production.
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Approval of production and run and wait.
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Once all adjustments of the production equipment are closed in order to reach the product requirements on a repeatable level,
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the time of the full production approval is getting closer.
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At this juncture, not just the cycle times of all production depths are compared versus the planned and calculated values,
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but also it is checked if all requirements can be met.
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If this is the case, the product can be produced at planned cost and also planned capacities,
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which have been promised to the customer previously can be kept.
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In order to reach the production approval, often a so-called run-at rate will be performed.
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The run-at rate is a final trial run at which the production at serial conditions is being simulated.
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It is recommended to perform a production trial that takes several days
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or at least a few shifts on all new equipments in order to identify downtimes,
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scrap, and NOK parts, as well as OK components output.
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The result of the run-and-rate is the statement if a production approval can be declared or not.
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Sometimes this is being performed in presence of the customer.
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Sampling according to PPAP or EMPP.
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Once the serial production process is installed and approved, the team can proceed with the sampling of the product.
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This is the approval that all product requirements can be achieved permanently with the installed production process.
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In order to reach that a bunch of documentation will be submitted to the customer.
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The scope of this documentation package is depending on agreements that have been made before.
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If the project has a smaller scope, typically the documentation package requires less information.
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The sampling can be performed according to different standards such as the VDA standard or the IAG standard.
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We will provide you further details about these different sampling levels in further videos on that channel.
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After received up the documentation from the customer it is basically his job to provide a feedback on
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that and this is to be done in phase 5 of the project.
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Quality gate phase 4.
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Once all these activities are done the project manager has the
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pleasure to present the progress of the process phase to the management and top management of the company.
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That may then decide, based on the recommendation of the project manager, to release APQB phase 4 and to move on with phase 5.
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During such a gate review, the project manager is presenting which activities have been performed and if they have been closed in time.
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In case there are still actions unfulfilled, this is the right time and place for the manager to escalate
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that to the management and ask for special attention and support of the management team.
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In such a case the team may of course also decide not to release the phase.
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Anyhow in case they release the phase the team is proceeding with activities of the next one.
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Important learnings of phase 4 are the following.
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In general high efforts are required in order to reach the approval and sampling timing.
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The reason therefore is typically that a lot of small adjustments need to be performed in a very short time.
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The team can prevent these things by giving the highest possible attention within phases one and two,
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three of the project.
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As more efforts it's spending before, as better it is prepared for the critical phase right now.
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The team is focused to reach a defined target date for the sampling,
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as with approval of the sampling documentation invoices for the production equipment can be raised to the customer.
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And of course also the sampling date is important to be kept for the customer.
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Another important fact is that all sampling requirements should be clarified as early as possible in the project.
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It is definitely too late to clarify them within phase 4.
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They should be discussed and fixed already in phase 0 or 1 of the project.
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Otherwise it may occur that massive changes of the project efforts are a result of insufficient clarification.
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Well, that was my short video about APQP Phase 4.
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Thanks to all of you for watching this video until the end.
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I hope you enjoyed the video.
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I'm looking forward for your likes and your feedback below.
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Please subscribe to the channel to not miss further APQP updates.
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Please feel free to join our Facebook community.
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You will find the link below the video.
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Have a great day.
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Vocabulaire et conseils d’expression pour cette leçon
Cette leçon d’expression orale de niveau C1 s’appuie sur la vidéo « APQP Phase 4 - Product & Process validation phase ». Les mots qui reviennent le plus souvent : phase, production, test, approval, equipment. Cette vidéo contient 119 phrases et 1562 mots à répéter en shadowing. La partie parlée dure 11:14. Le locuteur parle à un rythme régulier d’environ 139 mots par minute, confortable pour le shadowing. 86 % des mots font partie des 3 000 mots les plus courants en anglais ; le reste mérite d’être vu avant de commencer.
Vocabulaire clé de cette vidéo
Les 15 mots les plus avancés de la vidéo, avec leur prononciation et leur sens :
| Mot | Prononciation | Sens |
|---|---|---|
| validation nom | /ˌvæl.əˈdeɪ.ʃən/ | validation |
| supplier nom | /səˈplaɪə/ | fournisseur, fournisseuse |
| approve verbe | /əˈpɹuːv/ | approuver |
| specification nom | spécification | |
| finalisation nom | finalisation | |
| procure verbe | /pɹəˈkjʊɹ/ | acquérir, obtenir |
| simulate verbe | /ˈsɪm.jə.lət/ | simuler |
| clarify verbe | /ˈklæɹ.ɪ.faɪ/ | clarifier |
| adjustment nom | /əˈd͡ʒʌst.mənt/ | ajustement, arèglement |
| characteristic nom | /ˌkæɹ(ə)ktəˈɹɪstɪk/ | caractéristique |
| subscribe verbe | /səbˈskɹaɪb/ | abonner, s'abonner |
| anyhow adverbe | /ˈɛn.i.haʊ/ | de toute manière, de toute façon |
| downtime nom | /ˈdaʊnˌtaɪm/ | pause, repos |
| durability nom | /dəɹəˈbɪləti/ | durabilité, résistance |
| escalate verbe | /ˈɛs.kə.leɪt/ | intensifier |
Les verbes à particule que vous entendrez
| Mot | Sens |
|---|---|
| check out verbe | mater, regarder |
La grammaire de cette vidéo
Les structures que le locuteur utilise le plus, avec les mots exacts de la vidéo :
| Structure | Dans la vidéo |
|---|---|
| Voix passive be + participe passé — l’accent est mis sur ce qui arrive, pas sur qui le fait | being released · are shared · may be splitted |
| Present perfect have/has + participe passé — une action passée qui compte encore maintenant | have been performed · have been promised · have been made |
Prononciation à surveiller
Le locuteur utilise 4 contractions et formes réduites, comme I'm, you're. Prononcez-les sous leur forme courte, telles que vous les entendez.
- Les sons « sh » et « zh »: validation /ˌvæl.əˈdeɪ.ʃən/, documentation /ˌdɑkjəmɛnˈteɪʃən/, shorten /ˈʃɔɹtn̩/, clarification /ˌklæɹɪfɪˈkeɪʃən/, vibration /vaɪˈbɹeɪʃən/
- Mots longs — placez bien l’accent: validation /ˌvæl.əˈdeɪ.ʃən/, documentation /ˌdɑkjəmɛnˈteɪʃən/, characteristic /ˌkæɹ(ə)ktəˈɹɪstɪk/, durability /dəɹəˈbɪləti/, repeatable /ɹɪˈpiːtəbəl/
Les sons difficiles pour les francophones :
- /tʃ/ et /dʒ/ — à ne pas adoucir en « ch » et « j »: adjustment /əˈd͡ʒʌst.mənt/, juncture /ˈd͡ʒʌŋk.t͡ʃɚ/, logistic /ləˈd͡ʒɪs.tɪk/
- /r/ anglais — langue recourbée, sans frotter la gorge: approve /əˈpɹuːv/, procure /pɹəˈkjʊɹ/, clarify /ˈklæɹ.ɪ.faɪ/, characteristic /ˌkæɹ(ə)ktəˈɹɪstɪk/, subscribe /səbˈskɹaɪb/
Comment s’entraîner avec cette vidéo
- Écoutez la vidéo en entier une fois sans parler et notez les mots que vous ne connaissez pas.
- Répétez phrase par phrase à vitesse normale, en reprenant chacune jusqu’à ce que votre rythme corresponde à celui du locuteur.
- Enregistrez-vous et comparez avec l’original, en faisant attention à des mots comme validation, supplier, approve.
Qu'est-ce que la technique du Shadowing ?
Le Shadowing est une technique d'apprentissage des langues fondée sur la science, développée à l'origine pour la formation des interprètes professionnels. Le principe est simple mais puissant : vous écoutez de l'anglais natif et le répétez immédiatement à voix haute — comme une ombre suivant le locuteur avec un décalage de 1 à 2 secondes. Les recherches montrent une amélioration significative de la précision de la prononciation, de l'intonation, du rythme, des liaisons, de la compréhension orale et de la fluidité.