쉐도잉 연습: APQP Phase 2 - Product Development - 영상으로 영어 말하기 배우기
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Welcome to Young Business Professionals.
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I'm Felix and today I'm presenting to you the next video of our APQP series.
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In a few minutes I will explain to you the most important facts to be considered in APQP Phase 2, the Product Development Phase.
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If you are interested in increasing your automotive knowledge, please feel free to subscribe to my channel and like the video.
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You may also check out our Facebook page through which we would like to create a community that shall support each other, growing everybody's knowledge.
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What is the target of the APQP Phase 2?
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Immediately after the project kickoff meeting and parallel to the project planning phase, the designer is already starting to work on the product design.
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During that phase, the design is being developed further and further until it's getting frozen.
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The design freeze is symbolizing an important project milestone
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that is the basis for all future orders that might be launched at sub suppliers for purchase components, tools or production lines.
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Let's take a more detailed look on all single working packages of APQP Phase 2.
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The following working packages are part of the product design phase.
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development and creation of development master data, design FMEA, creation of DVP and PVP,
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prototyping and testing, the design freeze, make or by planning, quality gate review phase 2.
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All these working packages are interacting with each other and results of one task are influencing once again the other task.
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So several loops of improvements are performed during the whole phase.
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Development and creation of development master data.
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The product design starting from a very rough concept resulting in the final product design is the scope of these working packages.
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3D files of the product are created and step by step finalized.
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important characteristics of that design will be summarized on 2d drawings during
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that process the team is using several methods such as design fmeas
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or tolerance calculations in order to limit
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or avoid mistakes as best as possible it is recommended to cooperate as close as possible with the customer
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but also with all other functional experts of the company in order to to make sure
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that the part can be assembled in the right way, it is demoldable from the tools and tolerances can be kept,
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all customer requirements are reflected.
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In addition datasets for single parts
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and assemblies will be added to the enterprise resource planning system of the company and part numbers will be defined
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design fmea design fmea stands for design failure mode and effects analysis
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One of the most important tools of that phase is the so-called DFMEA, design, failure, mode and affects analysis.
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One of the most important tools of that phase is the so called design FMEA, design, failure, mode and affects analysis.
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One of the most important tools of the phase is the so-called DFMEA – Design, Failure, Mode and Effects Analysis.
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We will just roughly touch the term as this is a complex topic for
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which it makes sense to create a separate video.
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The target of that tool is to identify weak points in the design as early as possible.
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Based on the FMEA measures will be defined which will increase the security to fulfill product requirements as reliable as possible.
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During the FMEA the structure of the product, its functions and requirements will be analyzed.
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Based on that, a team of experts is conducting a study on potential failures
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and its root causes and is thinking about how to eliminate or limit these potential root causes.
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This is for instance leading to the fact
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that specific dimensions of drawings might be tolerated pretty narrow as they might be influencing an important characteristic of the product.
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A few additional important facts are that the FMEA should be started as early as possible in the project,
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if possible from the very first sketch.
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It is never closed or stopped except the product goes end of life
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and the design FMEA is providing important inputs for the PFMEA, a process FMEA.
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Creation of DVP and PVP.
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Another working package of this phase is the creation of the design verification plan and the process verification plan.
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These both tools are used to plan component tests in a
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systematic way starting from the concept phase of the product until the start of the serial production.
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The focus of the design validation plan is to check the design of the product,
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the process validation plan is to rather focus on the validation of the serial production process.
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At the end of the day the target is to verify
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if the the product produced on serial equipment can fulfill all requirements.
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Typically, the input for these test plans is coming from the customer specification sheets, drawings, or is derived from the design FMEA.
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One example could be that a potential failure was identified during the DFMEA.
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And one measure to make sure that root cause of this failure can be limited
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or excluded is to perform a specific test during the design validation.
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These tests are typically performed with prototypes during the design phase.
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Some examples are temperature cycle tests, vibration tests, also functional tests, as well as endurance tests.
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The results achieved are being implemented through design reviews into the product design again.
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Design Freeze Design Freeze The design freeze is one of the most important milestones in a project.
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At that time, the product design is being frozen.
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Theoretically, no further changes shall be performed at the product from that point of time.
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Although this is a best-case description that is rarely happening in reality.
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Why this should be the case?
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Because of the fact that each additional change is much more expensive beginning from now on.
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As serial tools and production equipment will be ordered directly after design freeze at the frozen level of drawings,
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each upcoming change to that results in real modification of the equipment or tools.
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Before, it was possible to perform changes on paper, but now you need to modify real things or restart completely, which results in higher change costs.
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At this time drawings of the product will be released
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that are the future basis for PPAP sampling to the customer
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and in addition it's valuable to know that each further change
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or adjustment is typically charged additionally to the customer by intelligent suppliers.
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Make or buy plan.
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In parallel to reaching the design freeze the team is thinking about the fact
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if tools equipment and single parts will be produced internally or bought from suppliers.
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RFQs with suppliers will be summarized and compared with internal costing
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so within upcoming phase three a group of decision makers can make a decision where to order
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which equipment or if to produce something internally is more reasonable.
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Quality gate phase two.
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Once all these activities are done the project manager has once
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more the pleasure to present the progress of the process phase to the management and top management of the company.
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That may then decide based on the recommendation of the project manager
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to release APQB phase 2 and open the gate to phase 3.
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During such a gate review, the project manager is presenting which activities have been performed and if they have been closed in time.
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In case there are still actions unfulfilled, this is the right time and place for the manager to escalate
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that to the management and to ask for special attention and support of the management team.
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In such a case, the management team may of course also decide
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not to release the phase anyhow in case they release the
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phase the team is proceeding with activities of the next one
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the difficulty to solve within phase two is often to understand
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if working packages have been solved detailed enough in order to freeze a major design
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it is recommended to spend the highest effort in this phase
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of the project in order to prevent future failures caused by superficial jobs conducted in phase two.
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Well, this was my short introduction into the APQP phase two, the product design phase.
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Thanks to all of you for watching this video until the end.
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I hope you enjoyed it.
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I'm looking forward for your likes and your feedback below the video.
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Please subscribe to the channel to not miss further APQP update videos.
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Please feel free to join our Facebook community, you will find the link below the video.
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Have a great day!
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이 레슨의 어휘와 말하기 포인트
이 C1 수준 말하기 레슨은 영상 “APQP Phase 2 - Product Development”을(를) 바탕으로 합니다. 가장 자주 반복되는 단어는 다음과 같습니다: design, phase, product, fmea, tool. 이 영상에는 섀도잉할 문장 101개와 단어 1411개가 있습니다. 말하는 구간의 길이는 10:59입니다. 화자는 분당 약 129단어의 일정한 속도로 말해서 섀도잉하기에 편한 속도입니다. 단어의 86%가 영어에서 가장 많이 쓰이는 3,000단어에 속합니다. 나머지는 연습 전에 미리 확인해 두세요.
이 영상의 핵심 어휘
영상에서 가장 어려운 단어 15개를 발음, 뜻과 함께 정리했습니다.
| 단어 | 발음 | 뜻 |
|---|---|---|
| supplier 명사 | /səˈplaɪə/ | 공급자 |
| summarize 동사 | /ˈsʌməˌɹaɪz/ | 요약하다 |
| fulfill 동사 | /fʊlˈfɪl/ | 수행하다 |
| characteristic 명사 | /ˌkæɹ(ə)ktəˈɹɪstɪk/ | 특성, 특징 |
| subscribe 동사 | /səbˈskɹaɪb/ | 구독하다 |
| symbolize 동사 | /ˈsɪmbəlaɪz/ | 상징하다 |
| vibration 명사 | /vaɪˈbɹeɪʃən/ | 진동 |
| assemble 동사 | /əˈsɛm.bəl/ | 모으다 |
| endurance 명사 | /ɪnˈdʊɹəns/ | 지구력 |
| specification 명사 | 사양, 스펙 | |
| calculation 명사 | /ˌkælkjuˈleɪʃn̩/ | 계산 |
| modify 동사 | /ˈmɑ.dɪˌfaɪ/ | 수정하다 |
| cooperate 동사 | /kəʊˈɒp.ə.ɹeɪt/ | 협력하다 |
| tolerate 동사 | /ˈtɑ.lə.ɹeɪt/ | 참는다 |
| analyze 동사 | /ˈæn.əˌlaɪz/ | 분석하다 |
이 영상의 문법
화자가 가장 많이 쓰는 문형을 영상 속 실제 표현과 함께 정리했습니다.
| 문형 | 영상 속 표현 |
|---|---|
| 수동태 be + 과거분사 — 누가 하는지보다 무슨 일이 일어나는지에 초점 | be considered · being developed · might be launched |
| 현재완료 have/has + 과거분사 — 과거의 일이 지금도 관련이 있을 때 | have been performed · have been solved |
주의할 발음
화자는 I'm 같은 축약형과 약화된 형태를 3번 사용합니다. 들리는 대로 짧게 발음하세요.
- “sh”와 “zh” 소리: validation /ˌvæl.əˈdeɪ.ʃən/, verification /ˌvɛ.ɹə.fɪˈkeɪ.ʃən/, superficial /ˌsupɚˈfɪʃəl/, vibration /vaɪˈbɹeɪʃən/, calculation /ˌkælkjuˈleɪʃn̩/
- 긴 단어 — 강세 위치에 주의: validation /ˌvæl.əˈdeɪ.ʃən/, verification /ˌvɛ.ɹə.fɪˈkeɪ.ʃən/, internally /ɪnˈtɜːnəli/, characteristic /ˌkæɹ(ə)ktəˈɹɪstɪk/, superficial /ˌsupɚˈfɪʃəl/
한국어 화자가 어려워하는 소리:
- /f/ — ㅍ(/p/)으로 바꾸지 말고 윗니를 아랫입술에 대기: verification /ˌvɛ.ɹə.fɪˈkeɪ.ʃən/, fulfill /fʊlˈfɪl/, finalize /ˈfaɪ.nə.laɪz/, superficial /ˌsupɚˈfɪʃəl/, modification /ˌmɑdɪfɪˈkeɪʃən/
- /v/ — ㅂ(/b/)과 구별하기: validation /ˌvæl.əˈdeɪ.ʃən/, verification /ˌvɛ.ɹə.fɪˈkeɪ.ʃən/, derive /dɪˈɹaɪv/, vibration /vaɪˈbɹeɪʃən/, verify /ˈvɛɹɪfaɪ/
- /z/ — ㅈ이 아니라 성대를 울리는 /s/: summarize /ˈsʌməˌɹaɪz/, finalize /ˈfaɪ.nə.laɪz/, symbolize /ˈsɪmbəlaɪz/, analyze /ˈæn.əˌlaɪz/
이 영상으로 연습하는 방법
- 먼저 말하지 않고 영상을 끝까지 듣고 모르는 단어를 적어 둡니다.
- 보통 속도로 한 문장씩 섀도잉하고, 화자의 리듬과 맞을 때까지 반복합니다.
- 자신의 목소리를 녹음해 원본과 비교하고, supplier, summarize, fulfill 같은 단어에 특히 주의합니다.
쉐도잉이란? 영어 실력을 빠르게 키우는 과학적 방법
쉐도잉(Shadowing)은 원래 전문 통역사 훈련을 위해 개발된 언어 학습 기법으로, 다언어 학자인 Dr. Alexander Arguelles에 의해 대중화된 방법입니다. 핵심 원리는 간단하지만 매우 강력합니다: 원어민의 영어를 들으면서 1~2초의 짧은 지연으로 즉시 소리 내어 따라 말하는 것——마치 '그림자(shadow)'처럼 화자를 따라가는 것입니다. 문법 공부나 수동적인 청취와 달리, 쉐도잉은 뇌와 입 근육이 동시에 실시간으로 영어를 처리하고 재현하도록 훈련합니다. 연구에 따르면 이 방법은 발음 정확도, 억양, 리듬, 연음, 청취력, 말하기 유창성을 크게 향상시킵니다. IELTS 스피킹 준비와 자연스러운 영어 소통을 원하는 분들에게 특히 효과적입니다.