Практика Shadowing: APQP Phase 2 - Product Development - Изучайте разговорный английский по видео

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Welcome to Young Business Professionals.

I'm Felix and today I'm presenting to you the next video of our APQP series.

In a few minutes I will explain to you the most important facts to be considered in APQP Phase 2, the Product Development Phase.

If you are interested in increasing your automotive knowledge, please feel free to subscribe to my channel and like the video.

You may also check out our Facebook page through which we would like to create a community that shall support each other, growing everybody's knowledge.

What is the target of the APQP Phase 2?

Immediately after the project kickoff meeting and parallel to the project planning phase, the designer is already starting to work on the product design.

During that phase, the design is being developed further and further until it's getting frozen.

The design freeze is symbolizing an important project milestone

that is the basis for all future orders that might be launched at sub suppliers for purchase components, tools or production lines.

Let's take a more detailed look on all single working packages of APQP Phase 2.

The following working packages are part of the product design phase.

development and creation of development master data, design FMEA, creation of DVP and PVP,

prototyping and testing, the design freeze, make or by planning, quality gate review phase 2.

All these working packages are interacting with each other and results of one task are influencing once again the other task.

So several loops of improvements are performed during the whole phase.

Development and creation of development master data.

The product design starting from a very rough concept resulting in the final product design is the scope of these working packages.

3D files of the product are created and step by step finalized.

important characteristics of that design will be summarized on 2d drawings during

that process the team is using several methods such as design fmeas

or tolerance calculations in order to limit

or avoid mistakes as best as possible it is recommended to cooperate as close as possible with the customer

but also with all other functional experts of the company in order to to make sure

that the part can be assembled in the right way, it is demoldable from the tools and tolerances can be kept,

all customer requirements are reflected.

In addition datasets for single parts

and assemblies will be added to the enterprise resource planning system of the company and part numbers will be defined

design fmea design fmea stands for design failure mode and effects analysis

One of the most important tools of that phase is the so-called DFMEA, design, failure, mode and affects analysis.

One of the most important tools of that phase is the so called design FMEA, design, failure, mode and affects analysis.

One of the most important tools of the phase is the so-called DFMEA – Design, Failure, Mode and Effects Analysis.

We will just roughly touch the term as this is a complex topic for

which it makes sense to create a separate video.

The target of that tool is to identify weak points in the design as early as possible.

Based on the FMEA measures will be defined which will increase the security to fulfill product requirements as reliable as possible.

During the FMEA the structure of the product, its functions and requirements will be analyzed.

Based on that, a team of experts is conducting a study on potential failures

and its root causes and is thinking about how to eliminate or limit these potential root causes.

This is for instance leading to the fact

that specific dimensions of drawings might be tolerated pretty narrow as they might be influencing an important characteristic of the product.

A few additional important facts are that the FMEA should be started as early as possible in the project,

if possible from the very first sketch.

It is never closed or stopped except the product goes end of life

and the design FMEA is providing important inputs for the PFMEA, a process FMEA.

Creation of DVP and PVP.

Another working package of this phase is the creation of the design verification plan and the process verification plan.

These both tools are used to plan component tests in a

systematic way starting from the concept phase of the product until the start of the serial production.

The focus of the design validation plan is to check the design of the product,

the process validation plan is to rather focus on the validation of the serial production process.

At the end of the day the target is to verify

if the the product produced on serial equipment can fulfill all requirements.

Typically, the input for these test plans is coming from the customer specification sheets, drawings, or is derived from the design FMEA.

One example could be that a potential failure was identified during the DFMEA.

And one measure to make sure that root cause of this failure can be limited

or excluded is to perform a specific test during the design validation.

These tests are typically performed with prototypes during the design phase.

Some examples are temperature cycle tests, vibration tests, also functional tests, as well as endurance tests.

The results achieved are being implemented through design reviews into the product design again.

Design Freeze Design Freeze The design freeze is one of the most important milestones in a project.

At that time, the product design is being frozen.

Theoretically, no further changes shall be performed at the product from that point of time.

Although this is a best-case description that is rarely happening in reality.

Why this should be the case?

Because of the fact that each additional change is much more expensive beginning from now on.

As serial tools and production equipment will be ordered directly after design freeze at the frozen level of drawings,

each upcoming change to that results in real modification of the equipment or tools.

Before, it was possible to perform changes on paper, but now you need to modify real things or restart completely, which results in higher change costs.

At this time drawings of the product will be released

that are the future basis for PPAP sampling to the customer

and in addition it's valuable to know that each further change

or adjustment is typically charged additionally to the customer by intelligent suppliers.

Make or buy plan.

In parallel to reaching the design freeze the team is thinking about the fact

if tools equipment and single parts will be produced internally or bought from suppliers.

RFQs with suppliers will be summarized and compared with internal costing

so within upcoming phase three a group of decision makers can make a decision where to order

which equipment or if to produce something internally is more reasonable.

Quality gate phase two.

Once all these activities are done the project manager has once

more the pleasure to present the progress of the process phase to the management and top management of the company.

That may then decide based on the recommendation of the project manager

to release APQB phase 2 and open the gate to phase 3.

During such a gate review, the project manager is presenting which activities have been performed and if they have been closed in time.

In case there are still actions unfulfilled, this is the right time and place for the manager to escalate

that to the management and to ask for special attention and support of the management team.

In such a case, the management team may of course also decide

not to release the phase anyhow in case they release the

phase the team is proceeding with activities of the next one

the difficulty to solve within phase two is often to understand

if working packages have been solved detailed enough in order to freeze a major design

it is recommended to spend the highest effort in this phase

of the project in order to prevent future failures caused by superficial jobs conducted in phase two.

Well, this was my short introduction into the APQP phase two, the product design phase.

Thanks to all of you for watching this video until the end.

I hope you enjoyed it.

I'm looking forward for your likes and your feedback below the video.

Please subscribe to the channel to not miss further APQP update videos.

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Лексика и советы по произношению к этому уроку

Этот урок разговорной практики уровня C1 построен на видео «APQP Phase 2 - Product Development». Чаще всего повторяются слова: design, phase, product, fmea, tool. В этом видео 101 предложений и 1411 слов для шедоуинга. Речь длится 10:59. Говорящий держит ровный темп — около 129 слов в минуту, удобный для шедоуинга. 86% слов входят в 3000 самых частых слов английского языка; остальные стоит разобрать перед занятием.

Ключевая лексика этого видео

Самые сложные слова из видео (15), с произношением и значением:

Слово	Произношение	Значение
validation существительное	/ˌvæl.əˈdeɪ.ʃən/	ратифика́ция, утвержде́ние
supplier существительное	/səˈplaɪə/	поставщи́к, поставщи́ца
summarize глагол	/ˈsʌməˌɹaɪz/	обобща́ть, обобщи́ть
verification существительное	/ˌvɛ.ɹə.fɪˈkeɪ.ʃən/	прове́рка, верифика́ция
milestone существительное	/ˈmaɪlˌstoʊn/	ми́льный ка́мень, километро́вый столб
prototype существительное	/ˈpɹəʊtətaɪp/	прототи́п, моде́ль
fulfill глагол	/fʊlˈfɪl/	исполня́ть, испо́лнить
characteristic существительное	/ˌkæɹ(ə)ktəˈɹɪstɪk/	характе́рная черта́, отличи́тельная черта́
subscribe глагол	/səbˈskɹaɪb/	подпи́сывать, подписа́ть
tolerance существительное	/ˈtɑ.lə.ɹəns/	терпи́мость, толера́нтность
anyhow наречие	/ˈɛn.i.haʊ/	так и́ли ина́че
escalate глагол	/ˈɛs.kə.leɪt/	обостря́ть, углубля́ть
finalize глагол	/ˈfaɪ.nə.laɪz/	закончить, финализировать
symbolize глагол	/ˈsɪmbəlaɪz/	символизи́ровать
unfulfilled прилагательное		невы́полненный

Фразовые глаголы, которые вы услышите

Слово	Значение
check out глагол	проверя́ть, прове́рить

Грамматика в этом видео

Конструкции, которые говорящий использует чаще всего, с точными словами из видео:

Конструкция	В видео
Пассивный залог be + причастие прошедшего времени — важно, что происходит, а не кто это делает	be considered · being developed · might be launched
Present Perfect have/has + причастие прошедшего времени — прошлое действие, важное сейчас	have been performed · have been solved

Произношение, на которое стоит обратить внимание

Говорящий использует 3 сокращённых и редуцированных форм, например I'm. Произносите их коротко, так, как слышите.

Звуки «sh» и «zh»: validation /ˌvæl.əˈdeɪ.ʃən/, verification /ˌvɛ.ɹə.fɪˈkeɪ.ʃən/, superficial /ˌsupɚˈfɪʃəl/, vibration /vaɪˈbɹeɪʃən/, calculation /ˌkælkjuˈleɪʃn̩/
Длинные слова — следите за ударением: validation /ˌvæl.əˈdeɪ.ʃən/, verification /ˌvɛ.ɹə.fɪˈkeɪ.ʃən/, internally /ɪnˈtɜːnəli/, characteristic /ˌkæɹ(ə)ktəˈɹɪstɪk/, superficial /ˌsupɚˈfɪʃəl/

Звуки, трудные для русскоязычных:

Звонкие согласные в конце слова — не оглушайте их: summarize /ˈsʌməˌɹaɪz/, subscribe /səbˈskɹaɪb/, finalize /ˈfaɪ.nə.laɪz/, symbolize /ˈsɪmbəlaɪz/, derive /dɪˈɹaɪv/

Как заниматься с этим видео

Прослушайте всё видео один раз молча и выпишите незнакомые слова.
Повторяйте предложение за предложением на обычной скорости, пока ваш ритм не совпадёт с ритмом говорящего.
Запишите себя и сравните с оригиналом, обращая внимание на такие слова, как validation, supplier, summarize.

Что такое техника Shadowing?

Shadowing — это научно обоснованная техника изучения языка, изначально разработанная для подготовки профессиональных переводчиков и популяризированная полиглотом доктором Александром Аргуэльесом. Метод прост, но эффективен: вы слушаете аудио на английском от носителей языка и немедленно повторяете вслух — как тень, следующая за говорящим с задержкой в 1–2 секунды. В отличие от пассивного прослушивания или грамматических упражнений, Shadowing заставляет мозг и мышцы рта одновременно обрабатывать и воспроизводить реальные речевые паттерны. Исследования показывают, что это значительно улучшает точность произношения, интонацию, ритм, связную речь, понимание на слух и беглость речи — что делает его одним из самых эффективных методов для подготовки к IELTS Speaking и реального общения на английском.

Техника шедоуинга: читать полное пошаговое руководство →

Практика Shadowing: APQP Phase 2 - Product Development - Изучайте разговорный английский по видео

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