Shadowing Practice: Control Plan - What is a Control Plan? - Learn English Speaking with Video
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Welcome to Young Business Professionals.
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I'm Felix and this is another video of our automotive know-how video series.
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I will give you an introduction into a so-called control plan.
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If you are interested in increasing your automotive knowledge, please feel free to subscribe to my channel and like the video video.
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You may also check out our Facebook page through
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which we would like to create a community that shall support each other growing everybody's knowledge.
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Well now let me introduce control plans to you.
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A control plan is making sure
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that the production process of a product is running under controllable
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or manageable circumstances so products without failures respectively products according to customer requirements can be produced.
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It is a tool defined by the IETF 6949 standard, but was also mentioned already within QS 9000.
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It defines important product and process characteristics of a product
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or a product group and specifies how these characteristics have to be monitored.
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The control plan is also part of the AP QP process and is touched the first time in phase two,
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alternatively phase three of the project
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if a control plan for prototypes is being made already then it's touched already in phase two
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but latest you start to use it to be for pre-serial
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components respectively in phase three i have created this chart in
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order to explain a little bit more in detail how a process plan looks like,
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which inputs he's using, what you can do with that tool and what should be the result of using it.
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Within a control plan, you're listing the production process of the product,
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starting from raw materials entering your plant until the finished goods leaving your plant.
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This is already described in a process flowchart, so the information from the flowchart can be carried over to the control plan.
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Each process may influence specific characteristics of the products that will be listed in the control plan as well.
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These characteristics might be special characteristics requested by a customer
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but it might be also usual dimensional characteristics specified on the drawing of the product
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or it might be information derived from the product and process FMEA.
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Once these characteristics are all listed in the control plan, a test method per characteristic is defined in order to make sure that it will be checked.
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You are also defining a checking frequency in the plan
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and actions that have to be initiated once the characteristics cannot be fulfilled.
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So then, during the production of the product,
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this plan is controlling that all these defined requirements will be kept and in case one of them is not kept,
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a specific action is derived that will either make sure
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that the requirements will be fulfilled after some rework action or similar or the product is exiting the process.
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On this way, the control plan makes sure that just products according to defined requirements may leave the company.
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In order to increase your understanding, I have also listed here a number of information that are typically part of a control plan,
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such as the date of creation or the change of the control plan or change level of the control plan,
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customer information, such as the customer part number or similar, the supplier description and location,
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so the production plan of the producing company,
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the part number and part description of the supplier, the engineering change level of the component itself.
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That is important because once you perform an engineering change to the product
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or to the process you need to also revise the control
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plan accordingly the level of the control plan is it used for prototypes is it used for pre-serial production
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or for serial production needs to be marked supplier contact information
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should be available so the customer can get in touch with somebody that can answer some questions on that control plan
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then there should be a process step description based on the process flow chart
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in the best case also the numbers of the pros process flow chart are carried over to the process
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steps in the control plan.
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In addition, special characteristics are included in the control plan and they are marked exclusively.
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Also, the specification of characteristics have to be defined in the control plan,
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such, for example, like tolerances of a dimension
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and also the number of the equipment of the relevant process step in
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which a dimension might be influenced should be mentioned as well as general test methods
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and evaluation techniques should be listed in control plans it's important to add also the test equipment
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and the corresponding test method with which a
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characteristic within its specification has to be tested
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and also a frequency means the number of the tests to be performed per shift
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or per day or per week and needs to be defined
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and also the corresponding control method and very important once there is a deviation detected on one of the dimensions for instance,
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a reaction needs to be derived and so behind each of these
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items that have to be controlled also a reaction plan needs to be added.
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In case you got all these points already on your control plan format, you can be sure that you are on a pretty good level.
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What else is important with regard to control plans?
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You should always be aware about the fact that a control plan is a living file.
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It is always required to keep it up to date and it never reaches a final level, except the product is going out of production.
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Once a drawing, a FMEA or the process flow changes, it is important to also update the control plan accordingly.
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And another important fact that I need to mention is the accord,
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the accordance of drawings or of the drawing FMEA and control plan with regard to special characteristics.
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This is a must-have.
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What does that mean?
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In case there are special characteristics for a product, they must be marked and highlighted in drawing, FMEA and control plan.
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This is making sure that these important characteristics are monitored with a high focus
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and the product can never be failing with regard to these.
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So, that's it.
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I hope you got a rough introduction into control plans.
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We will follow up with further videos handling automotive process topics.
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I hope you enjoyed this video.
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In case you did, I'm looking forward for your likes and your feedback below the video.
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Please subscribe to the channel to not miss further updates.
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Please feel free to join also our Facebook community.
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You may find the link below the video.
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Have a great day!
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Woordenschat en spreektips bij deze les
Deze spreekles op niveau C1 is gebaseerd op de video “Control Plan - What is a Control Plan?”. Deze woorden komen het vaakst terug: product, process, characteristic, production, defined. Deze video bevat 82 zinnen en 1115 woorden om na te spreken. Het gesproken deel duurt 8:15. De spreker praat in een gelijkmatig tempo van ongeveer 135 woorden per minuut, prettig om te shadowen. 86% van de woorden hoort bij de 3.000 meest gebruikte Engelse woorden; de rest kun je beter vooraf bekijken.
Belangrijke woorden in deze video
De 15 moeilijkste woorden uit de video, met uitspraak en betekenis:
| Woord | Uitspraak | Betekenis |
|---|---|---|
| characteristic zelfstandig naamwoord | /ˌkæɹ(ə)ktəˈɹɪstɪk/ | trekje, karakteristiek |
| derive werkwoord | /dɪˈɹaɪv/ | afleiden |
| supplier zelfstandig naamwoord | /səˈplaɪə/ | leverancier |
| dimension zelfstandig naamwoord | /daɪˈmɛn.ʃən/ | dimensie, afmeting |
| correspond werkwoord | /ˌkoɹəˈspɑnd/ | corresponderen |
| specification zelfstandig naamwoord | specificatie | |
| specify werkwoord | /ˈspɛs.əˌfaɪ/ | specificeren |
| prototype zelfstandig naamwoord | /ˈpɹəʊtətaɪp/ | prototype |
| fulfill werkwoord | /fʊlˈfɪl/ | vervullen |
| subscribe werkwoord | /səbˈskɹaɪb/ | abonneren |
| controllable bijvoeglijk naamwoord | /kənˈtɹoʊləbəl/ | beheersbaar |
| deviation zelfstandig naamwoord | /ˌdiː.viˈeɪʃən/ | afwijken |
| manageable bijvoeglijk naamwoord | /ˈmænəd͡ʒəb(ə)l/ | beheerbaar, beheersbaar |
| revise werkwoord | /ɹɪˈvaɪz/ | herzien |
| circumstance zelfstandig naamwoord | /ˈsɝ.kəmˌstæns/ | omstandigheid |
Phrasal verbs die je zult horen
| Woord | Betekenis |
|---|---|
| check out werkwoord | onderzoeken |
Grammatica in deze video
De structuren die de spreker het meest gebruikt, met de exacte woorden uit de video:
| Structuur | In de video |
|---|---|
| Lijdende vorm be + voltooid deelwoord — het gaat om wat er gebeurt, niet om wie het doet | can be produced · was also mentioned · be monitored |
| Present perfect have/has + voltooid deelwoord — iets uit het verleden dat nu nog telt | have created · have also listed |
Uitspraak om op te letten
De spreker gebruikt 3 samentrekkingen en verkorte vormen, zoals I'm, you're. Spreek ze kort uit, zoals je ze hoort.
- De klanken “sh” en “zh”: dimension /daɪˈmɛn.ʃən/, deviation /ˌdiː.viˈeɪʃən/, initiate /ɪˈnɪʃ.i.eɪt/, dimensional /daɪˈmɛn.ʃə.nəl/
- Lange woorden — let op de klemtoon: characteristic /ˌkæɹ(ə)ktəˈɹɪstɪk/, automotive /ˌɔtəˈmoʊtɪv/, accordingly /əˈkɔɹ.dɪŋ.li/, controllable /kənˈtɹoʊləbəl/, deviation /ˌdiː.viˈeɪʃən/
Klanken die Nederlandstaligen lastig vinden:
- Stemhebbende eindmedeklinker — /b/, /d/, /g/, /z/, /v/ niet verscherpen: derive /dɪˈɹaɪv/, automotive /ˌɔtəˈmoʊtɪv/, correspond /ˌkoɹəˈspɑnd/, subscribe /səbˈskɹaɪb/, revise /ɹɪˈvaɪz/
- /æ/ — opener dan de Nederlandse “e”: characteristic /ˌkæɹ(ə)ktəˈɹɪstɪk/, manageable /ˈmænəd͡ʒəb(ə)l/, circumstance /ˈsɝ.kəmˌstæns/
Zo oefen je met deze video
- Luister de hele video één keer zonder te spreken en noteer de woorden die je niet kent.
- Spreek zin voor zin na op normale snelheid en herhaal elke zin tot je ritme gelijk is aan dat van de spreker.
- Neem jezelf op en vergelijk met het origineel; let daarbij op woorden als characteristic, derive, supplier.
Wat is de Shadowing-techniek?
Shadowing is een wetenschappelijk onderbouwde taalleermethode die oorspronkelijk is ontwikkeld voor professionele tolkentraining en gepopulariseerd door polyglot Dr. Alexander Arguelles. De methode is eenvoudig maar krachtig: je luistert naar native Engelse audio en herhaalt het onmiddellijk hardop — als een schaduw die de spreker volgt met slechts 1–2 seconden vertraging. In tegenstelling tot passief luisteren of grammaticadrills, dwingt shadowing je hersenen en mondspieren om echte spraakpatronen tegelijkertijd te verwerken en te reproduceren. Onderzoek toont aan dat het de uitspraaknauwkeurigheid, intonatie, ritme, verbonden spraak, luisterbegrip en spreekvaardigheid aanzienlijk verbetert — waardoor het een van de meest effectieve methoden is voor IELTS Speaking-voorbereiding en echte Engelse communicatie.