शैडोइंग अभ्यास: Control Plan - What is a Control Plan? - वीडियो के साथ अंग्रेजी बोलना सीखें
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Welcome to Young Business Professionals.
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I'm Felix and this is another video of our automotive know-how video series.
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I will give you an introduction into a so-called control plan.
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If you are interested in increasing your automotive knowledge, please feel free to subscribe to my channel and like the video video.
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You may also check out our Facebook page through
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which we would like to create a community that shall support each other growing everybody's knowledge.
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Well now let me introduce control plans to you.
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A control plan is making sure
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that the production process of a product is running under controllable
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or manageable circumstances so products without failures respectively products according to customer requirements can be produced.
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It is a tool defined by the IETF 6949 standard, but was also mentioned already within QS 9000.
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It defines important product and process characteristics of a product
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or a product group and specifies how these characteristics have to be monitored.
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The control plan is also part of the AP QP process and is touched the first time in phase two,
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alternatively phase three of the project
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if a control plan for prototypes is being made already then it's touched already in phase two
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but latest you start to use it to be for pre-serial
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components respectively in phase three i have created this chart in
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order to explain a little bit more in detail how a process plan looks like,
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which inputs he's using, what you can do with that tool and what should be the result of using it.
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Within a control plan, you're listing the production process of the product,
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starting from raw materials entering your plant until the finished goods leaving your plant.
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This is already described in a process flowchart, so the information from the flowchart can be carried over to the control plan.
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Each process may influence specific characteristics of the products that will be listed in the control plan as well.
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These characteristics might be special characteristics requested by a customer
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but it might be also usual dimensional characteristics specified on the drawing of the product
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or it might be information derived from the product and process FMEA.
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Once these characteristics are all listed in the control plan, a test method per characteristic is defined in order to make sure that it will be checked.
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You are also defining a checking frequency in the plan
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and actions that have to be initiated once the characteristics cannot be fulfilled.
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So then, during the production of the product,
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this plan is controlling that all these defined requirements will be kept and in case one of them is not kept,
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a specific action is derived that will either make sure
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that the requirements will be fulfilled after some rework action or similar or the product is exiting the process.
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On this way, the control plan makes sure that just products according to defined requirements may leave the company.
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In order to increase your understanding, I have also listed here a number of information that are typically part of a control plan,
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such as the date of creation or the change of the control plan or change level of the control plan,
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customer information, such as the customer part number or similar, the supplier description and location,
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so the production plan of the producing company,
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the part number and part description of the supplier, the engineering change level of the component itself.
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That is important because once you perform an engineering change to the product
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or to the process you need to also revise the control
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plan accordingly the level of the control plan is it used for prototypes is it used for pre-serial production
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or for serial production needs to be marked supplier contact information
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should be available so the customer can get in touch with somebody that can answer some questions on that control plan
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then there should be a process step description based on the process flow chart
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in the best case also the numbers of the pros process flow chart are carried over to the process
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steps in the control plan.
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In addition, special characteristics are included in the control plan and they are marked exclusively.
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Also, the specification of characteristics have to be defined in the control plan,
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such, for example, like tolerances of a dimension
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and also the number of the equipment of the relevant process step in
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which a dimension might be influenced should be mentioned as well as general test methods
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and evaluation techniques should be listed in control plans it's important to add also the test equipment
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and the corresponding test method with which a
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characteristic within its specification has to be tested
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and also a frequency means the number of the tests to be performed per shift
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or per day or per week and needs to be defined
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and also the corresponding control method and very important once there is a deviation detected on one of the dimensions for instance,
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a reaction needs to be derived and so behind each of these
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items that have to be controlled also a reaction plan needs to be added.
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In case you got all these points already on your control plan format, you can be sure that you are on a pretty good level.
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What else is important with regard to control plans?
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You should always be aware about the fact that a control plan is a living file.
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It is always required to keep it up to date and it never reaches a final level, except the product is going out of production.
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Once a drawing, a FMEA or the process flow changes, it is important to also update the control plan accordingly.
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And another important fact that I need to mention is the accord,
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the accordance of drawings or of the drawing FMEA and control plan with regard to special characteristics.
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This is a must-have.
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What does that mean?
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In case there are special characteristics for a product, they must be marked and highlighted in drawing, FMEA and control plan.
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This is making sure that these important characteristics are monitored with a high focus
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and the product can never be failing with regard to these.
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So, that's it.
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I hope you got a rough introduction into control plans.
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We will follow up with further videos handling automotive process topics.
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I hope you enjoyed this video.
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In case you did, I'm looking forward for your likes and your feedback below the video.
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Please subscribe to the channel to not miss further updates.
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Please feel free to join also our Facebook community.
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You may find the link below the video.
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Have a great day!
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Vocabulary and speaking notes for this lesson
This C1 speaking lesson is built on the video “Control Plan - What is a Control Plan?”. The speaker keeps coming back to these words: product, process, characteristic, production, defined. This video has 82 sentences and 1115 words to shadow. The speech runs for 8:15. The speaker talks at a steady 135 words per minute, a comfortable pace for shadowing. 86% of the words are among the 3,000 most common in English; the rest is worth studying before you start.
Key vocabulary in this video
The 15 most advanced words in the video, with pronunciation and meaning:
| Word | Pronunciation | Meaning |
|---|---|---|
| characteristic noun | /ˌkæɹ(ə)ktəˈɹɪstɪk/ | A distinguishing feature of a person or thing, a part of mental or physical behavior. |
| derive verb | /dɪˈɹaɪv/ | To obtain or receive (something) from something else. |
| supplier noun | /səˈplaɪə/ | One who supplies; a provider. |
| automotive adjective | /ˌɔtəˈmoʊtɪv/ | Having the ability to move by itself; self-propelled or self-propelling. |
| dimension noun | /daɪˈmɛn.ʃən/ | A single aspect of a given thing. |
| correspond verb | /ˌkoɹəˈspɑnd/ | To be equivalent or similar in character, quantity, quality, origin, structure, function etc. |
| specification noun | An explicit set of requirements to be satisfied by a material, product, or service. | |
| specify verb | /ˈspɛs.əˌfaɪ/ | To state explicitly, or in detail, or as a condition. |
| prototype noun | /ˈpɹəʊtətaɪp/ | An original form or object which is a basis for other forms or objects (particularly manufactured items), or for its generalizations and models. |
| fulfill verb | /fʊlˈfɪl/ | To satisfy, carry out, bring to completion (an obligation, a requirement, etc.). |
| subscribe verb | /səbˈskɹaɪb/ | To write (one’s name) at the bottom of a document; to sign (one's name). |
| accordingly adverb | /əˈkɔɹ.dɪŋ.li/ | Agreeably; correspondingly; suitably. |
| controllable adjective | /kənˈtɹoʊləbəl/ | Able to be controlled; subject to regulation or command. |
| deviation noun | /ˌdiː.viˈeɪʃən/ | The act of deviating; wandering off the correct or true path or road. |
| manageable adjective | /ˈmænəd͡ʒəb(ə)l/ | Capable of being managed or controlled. |
Phrasal verbs you will hear
| Word | Meaning |
|---|---|
| check out verb | To record the departure or withdrawal of someone or something (such as guests, employees, books, etc.). |
इस वीडियो का व्याकरण
वक्ता जिन संरचनाओं का सबसे अधिक प्रयोग करता है, वीडियो के असली शब्दों के साथ:
| संरचना | वीडियो में |
|---|---|
| Passive voice be + past participle — ज़ोर इस पर कि क्या होता है, न कि कौन करता है | can be produced · was also mentioned · be monitored |
| Present perfect have/has + past participle — बीता हुआ काम जिसका असर अभी भी है | have created · have also listed |
Pronunciation to watch
The speaker uses 3 contractions and reduced forms, such as I'm, you're. Say them the short way, as you hear them.
- The “sh” and “zh” sounds: dimension /daɪˈmɛn.ʃən/, deviation /ˌdiː.viˈeɪʃən/, initiate /ɪˈnɪʃ.i.eɪt/, dimensional /daɪˈmɛn.ʃə.nəl/
- Long words — get the stress right: characteristic /ˌkæɹ(ə)ktəˈɹɪstɪk/, automotive /ˌɔtəˈmoʊtɪv/, accordingly /əˈkɔɹ.dɪŋ.li/, controllable /kənˈtɹoʊləbəl/, deviation /ˌdiː.viˈeɪʃən/
How to practise with this video
- Listen to the whole video once without speaking and note the words you do not know.
- Shadow it sentence by sentence at normal speed, repeating each one until your rhythm matches the speaker.
- Record yourself and compare with the original, paying attention to words like characteristic, derive, supplier.
शैडोइंग तकनीक क्या है?
शैडोइंग (Shadowing) एक विज्ञान-समर्थित भाषा सीखने की तकनीक है जो मूल रूप से पेशेवर दुभाषिया प्रशिक्षण के लिए विकसित की गई थी। विधि सरल लेकिन शक्तिशाली है: आप मूल अंग्रेज़ी ऑडियो सुनते हैं और तुरंत इसे ज़ोर से दोहराते हैं — जैसे वक्ता की छाया 1-2 सेकंड की देरी से। शोध से पता चलता है कि यह उच्चारण सटीकता, स्वर, लय, जुड़ी हुई ध्वनियाँ, सुनने की समझ और बोलने की प्रवाहशीलता में काफ़ी सुधार करता है।