Shadowing Practice: NPI Process 1: Why A Pilot Run Before Mass Production Is Very Useful - Learn English Speaking with Video
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Hi there this is Renaud Angéron.
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Welcome to this series on the new product introduction process.
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We're going to cover some topics that come back over and over especially for electrical and or mechanical products.
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Hope it's helpful.
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Let's get started with video number one on the first topic.
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Hi, this is Renaud Androran and I'm going to cover the pilot run before mass production of a new product.
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So it's very different from looking at prototypes.
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Prototypes are used to confirm the design of a new product, but they might not be made with the same components,
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same methods, same equipment, same people and so on as mass production.
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the pilot run is very important
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when you launch production of a new product there are always some risks okay
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so the idea of a short a small production run a
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pilot run is to test the line test the manufacturing process
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and the testing process also okay and to see the problems
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and to address them until we confirm
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that the process is capable of delivering the right creative products
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okay to confirm assembly to come from packing to confirm some
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of the fabrication also okay it's very standard across many industries PVT in consumer electronics you know phones
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and things like that production trial run in automotive it's got many names let's call it pilot run
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so it can also take place at the level of the component supplier okay not just assembly
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if some critical components are customized
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and there is a risk of quality issue it's a very
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good thing to also have them do a pilot run and
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if you can be on site
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and monitor the scrap rate then this is really good because
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if you see
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that scrap rate is three percent it's very different from a
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scrap rate of 20% where the component supplier might tell you
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hey I need to raise the price quite a bit okay
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the number of pieces most often is somewhere between 20 and 100
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but this really varies widely it's an iterative process you might
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not get everything right the first time actually most probably you
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will not it's like the prototyping process where you make a prototype
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and then another one another one another one another one until you have a nice prototype
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that looks alike functions alike and and is okay to pass certifications
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and so on same idea here okay some sometimes one run is okay
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if there's no serious outstanding issues okay now here are some
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best practices same conditions as mass production as I say same method same people same
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equipment and so on same testing equipment or
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so same inspectors same methods as you see the problems work on preventive actions okay now
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and if possible actually before the pilot run already think about it do some operator training and
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so on okay as much as you can after the run
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hopefully you have a whiteboard just next to the assembly line or the fabrication equipment with some issues.
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Where does it come from what to do to avoid it next time who is supposed to do what by
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when okay very simple very low-tech but very powerful
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if you really follow up and then well this is more for automotive
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or some consumer electronics where you have to ramp up very fast or put it under stress hey
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we're gonna make 50 every 10 minutes okay now let's try
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again with 80 okay we kept up at 70 now I made some changes let's aim for 100 and
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so on okay then this really gives you an idea about
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the capacity of your process otherwise you start mass production
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but you don't know
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if you're gonna be able to ship something after 10 days
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15 days 20 days this might make a very big difference in the end.
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Now preventive actions, including logistics, assembly, testing, packing, final inspection.
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You need to plan and prepare for the production process if possible before the pilot run.
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Operator training is very important.
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You need to look at the problems and the improvements.
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And then as I said based on something like this, you need to manage the issues,
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communicate about it, make sure everybody understand what what what happens and maybe you will find that
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hey incoming QC should have cut cut it up
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but they did not
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and actually 25% of this specific part maybe the casing have
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problems well what do we do with it let's do we
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sort it out do we send back to the supplier and and so on okay Benefits, lower risk.
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Lower risk, that's very, very important.
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If you go into mass production and then you find out
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that there's some serious issues
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that might mean a lot of rework a lot of scrapped material that's very expensive
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and it also means much later shipment okay so
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if you want to save time do things step by step eliminate issues before you ramp up
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and for customers obviously better quality products because
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if the products are good the first time without any rework
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well that's that's the best that's the best scenario okay
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and again this might save you time it might save you time to slow down a little bit
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and do a pilot run and a key problem
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that I should mention is
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that in China a lot of suppliers don't like the idea
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of pilot run they don't like it at all maybe they don't believe
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that your volumes will be very high first
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but also they don't really want to spend a lot of
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time doing engineering work they just want to release the products on the shop floor
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and get the manufacturing staff to figure out a way to
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make it in a lot of Chinese factories that's what we see not very good
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but that's that's the way they like to manage sometimes they
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tend to be a bit too optimistic also they don't think
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that there will be a lot of risks and
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if they pay the operators by the piece obviously the operators
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don't want to work on a very small batch hundred pieces okay now
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if you're the customer it's your money okay make it a very clear imperative from the start
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and don't give them the choice don't give them the option to say no basically
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that's it I hope that was helpful don't hesitate to comment ask any questions
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or subscribe to our YouTube channel thank you
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Bu dersin kelimeleri ve konuşma notları
Bu C1 seviyesindeki konuşma dersi “NPI Process 1: Why A Pilot Run Before Mass Production Is Very Useful” videosuna dayanıyor. En çok tekrarlanan kelimeler: pilot, product, production, process, issue. Bu videoda gölgeleme çalışması için 93 cümle ve 1083 kelime var. Konuşma bölümü 7:19 sürüyor. Konuşmacı dakikada yaklaşık 148 kelimelik dengeli bir hızla konuşuyor; gölgeleme için rahat bir tempo. Kelimelerin %89’i İngilizcede en sık kullanılan 3.000 kelime arasında; geri kalanına başlamadan önce bakmakta fayda var.
Bu videodaki önemli kelimeler
Videodaki en ileri düzey 11 kelime, telaffuzu ve anlamıyla:
| Kelime | Telaffuz | Anlam |
|---|---|---|
| prototype isim | /ˈpɹəʊtətaɪp/ | prototip, model |
| supplier isim | /səˈplaɪə/ | tedarikçi |
| whiteboard isim | /ˈwaɪtbɔɹd/ | beyaz tahta |
| imperative sıfat | /ɪmˈpɛɹ.ə.tɪv/ | mecburi, zorunlu |
| shipment isim | /ˈʃɪpmənt/ | parti |
| hesitate fiil | /ˈhɛz.ə.teɪt/ | çekinmek, kararsız kalmak |
| logistics isim | /ləˈd͡ʒɪstɪks/ | lojistik |
| optimistic sıfat | /ˌɒptɪˈmɪstɪk/ | iyimser |
| distress isim | /dɪˈstɹɛs/ | bun, kaygı |
| certification isim | /ˌsɜː.tɪ.fɪˈkeɪ.ʃən/ | sertifikasyon |
| subscribe fiil | /səbˈskɹaɪb/ | abone olmak |
Duyacağınız deyimsel fiiller
| Kelime | Anlam |
|---|---|
| figure out fiil | açığa çıkarmak |
| find out fiil | anlamak, ortaya çıkarmak |
| slow down fiil | yavaşlamak |
Dikkat edilecek telaffuzlar
Konuşmacı don't, gonna, we're gibi kısaltılmış biçimleri 17 kez kullanıyor. Bunları duyduğunuz gibi kısa söyleyin.
- “sh” ve “zh” sesleri: fabrication /fæbɹɪˈkeɪʃən/, shipment /ˈʃɪpmənt/, certification /ˌsɜː.tɪ.fɪˈkeɪ.ʃən/
- Uzun kelimeler — vurguyu doğru yere koyun: fabrication /fæbɹɪˈkeɪʃən/, automotive /ˌɔtəˈmoʊtɪv/, iterative /ˈɪt(ə)ɹətɪv/, imperative /ɪmˈpɛɹ.ə.tɪv/, optimistic /ˌɒptɪˈmɪstɪk/
Türkçe konuşanların zorlandığı sesler:
- /w/ — dudaklar yuvarlak, /v/ değil: rework /ˈɹiːwɜː(ɹ)k/, whiteboard /ˈwaɪtbɔɹd/
- Kelime başındaki ünsüz kümesi — araya ünlü eklemeyin: prototype /ˈpɹəʊtətaɪp/, scrap /ˈskɹæp/, preventive /pɹɪˈvɛntɪv/
- /æ/ — “e”den daha açık: scrap /ˈskɹæp/, fabrication /fæbɹɪˈkeɪʃən/, batch /bæt͡ʃ/
Bu videoyla nasıl çalışılır
- Videonun tamamını konuşmadan bir kez dinleyin ve bilmediğiniz kelimeleri not edin.
- Normal hızda cümle cümle tekrar edin; ritminiz konuşmacıyla aynı olana kadar her cümleyi yineleyin.
- Kendinizi kaydedin ve orijinaliyle karşılaştırın; prototype, supplier, whiteboard gibi kelimelere özellikle dikkat edin.
Gölgeleme Tekniği Nedir?
Gölgeleme, başlangıçta profesyonel tercüman eğitimi için geliştirilen ve çok dilli Dr. Alexander Arguelles tarafından popüler hale getirilen, bilim destekli bir dil öğrenme tekniğidir. Yöntem basit ama güçlüdür: ana dili İngilizce olan bir sesi dinler ve hemen yüksek sesle tekrar edersiniz — konuşmacıyı 1-2 saniye gecikmeyle takip eden bir gölge gibi. Pasif dinleme veya dilbilgisi alıştırmalarının aksine, gölgeleme beyninizi ve ağız kaslarınızı gerçek konuşma kalıplarını eşzamanlı olarak işlemeye ve yeniden üretmeye zorlar. Araştırmalar, telaffuz doğruluğu, tonlama, ritim, bağlı konuşma, dinleme anlama ve konuşma akıcılığını önemli ölçüde geliştirdiğini göstermektedir — bu da onu IELTS Konuşma hazırlığı ve gerçek dünya İngilizce iletişimi için en etkili yöntemlerden biri yapar.